C4-Touring Instruction Manual

Additions to the C4 Touring instruction manual.
Step	Pos.	Description
1	6	The C4 diff balls have been changed to 3,5mm to further improve the diff action and reduce maintenance. Spare 3,5mm diff balls can be ordered under ref. # 1009.
1	1	Glue the diff flange to the diff pulley before assembling the diff for more security under operation.
4-2	6	The M3x6 screws have been replaced by M3x8, ref. # 1248
4-3	12	Glue the fixed pulley flange to the fixed pulley for more security under operation. Mount the small C-ring on the top shaft between the thread and the 5x9 ball bearing to limit the play. Check after assembly that there is still some play left, as a tight top shaft will make your C4 inefficient.
5-1	1	Add a steering stop post to the thread of the 5mm ball to prevent the steering block from making too big an angle and damaging the front drive shafts. Two steering stop posts are now inlcuded in bag 5. Just screw them onto the rest of the thread underneath the M3 nut.
5-1	2	Use the long drive shafts for the front and the short ones for the rear.
5-2	8	Use the long drive shafts for the front and the short ones for the rear.
5-2	11	Screw the 9mm pivot ball into the wishbone using the normal screw and screwdriver, rather than pressing it in with pliers first, to avoid damaging the pivot ball and restricting the free movement of the suspension.
6-1	1	Debur fully before assembly. If you don’t debur the pistons fully, the shocks will not work properly.
6-2	9	In order to adjust the shock absorbers, pull them out completely until the piston bottom fits into the groove in the shock body. Then slowly turn the piston rod clockwise without using too much force. You will feel the three notches seperating the four piston positions. If you don’t feel the piston moving or if the movement stops, start turning counterclockwise to find the other positions. This way you’ll soon find the four piston positions. Adjust to the softest setting (four holes open) to start with.
8	10	The M3x6 screw has been replaced by M3x8 (pos. 3).